Lightweight Design

Lightweight design makes components more efficient: more cost-efficient, more material-efficient and more performance-efficient.

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Lightweight construction for an economic and ecological future

For all functional components, more weight also means higher costs in production and more costs in operation. The solution to this challenge lies in lightweight construction. It not only saves money, but also conserves valuable resources and the climate.

The basic principle of lightweight construction is sustainability: material is only used where it is needed. The "quality has weight" approach has long been outdated and will even be penalised in the future. Sanctions are threatening more and more companies that fail to achieve environmental goals (CO2 savings).

Companies that want to extract the full potential from their products and act in a more sustainable and cost-saving way cannot avoid lightweight design.

Your contact

Dominik Fleischhacker

Dominik Fleischhacker

Dipl.-Ing. (FH), B. Sc. (WU)

Head of Analysis and Research

We offer you an individual solution for your requirement with the following optimisation processes:


Lightweight Optimization

The best option for your needs is selected from several available options, taking a holistic view. This means that constraints from all areas of the value chain can be taken into account.

Lattice Optimization

The optimal lattice structure is the one that ensures both strength and the lowest part weight. We advise you, develop lightweight construction concepts and you also have the option of a unique commercially usable Software solution to use.

Material and process optimization

Our interlinked knowledge of materials, simulation, manufacturing processes and bionics ensures you the

optimal components for you.

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Contact us for a free initial consultation.

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Your advantages through lightweight design

Costs & Time

Thanks to our lightweight construction philosophy, you can skip many optimisation loops. This saves you time and money.

Competitive Edge

Secure a radical advantage and a unique selling proposition over your competitors.


Your component becomes more sustainable due to the increased efficiency and reduced weight.

More Options

Where the possibilities of engineers end, numerics has potential; where numerics ends, biology still has an ace up its sleeve.

News from lightweight design

Reference funnel
Cost optimization filter hopper
In this project, the total weight was significantly reduced.
compressor bracket
Weight Optimization for Audi
Weight optimization of a compressor holder, a German automotive OEM.
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Sprinkler Head biomimicrally optimized
The optimization of the sprinkler head on the model of fern leaf and cobra.